The Demag CC2800-1 Crawler Crane 132 model falls under the DCS Pro range from DEMAG, one of the top manufacturers in the lifting Industry, for its perfect load, technically advanced features, and robust build quality. CC2800-1s are designed for various industrial applications, making them an ideal fit for many heavy-lifting fleets. The DEMAG Crawler Cranes are designed to offer high performance in the toughest environments, with a range of boom configurations and super lift options.
Key Features of DEMAG Crawler Cranes
- Main Boom SH 84m: It is equipped with a main boom length of 84 meters, including an SH head and sheave set that allows for greater lifting capacities up to 600 tons. Its broad range permits the control of large and heavy elements at great heights necessary for complicated building and industrial operations.
- Lifting Capacity: With a robust lifting capacity of 450 tons, the CC2500 is suitable for heavy-duty lifting tasks. This capacity allows it to handle large-scale industrial components, making it ideal for major construction projects and infrastructure development.
- Durable Construction: Built with high-strength materials, the CC2500 ensures long-lasting durability and reliable performance, even in the toughest conditions. Its robust construction is essential for maintaining consistent performance in challenging work environments.
- Advanced Hydraulic System: The state-of-the-art hydraulic system ensures smooth and precise operation, enhancing the crane’s efficiency and reducing operator fatigue. This system is critical for maintaining control and precision during complex lifting tasks.
- Operator Comfort and Safety: The crane is designed with operator comfort and safety in mind. It features an ergonomic cab with advanced controls, which reduce fatigue and ensure safe operation, even during long working hours.
- Serial Number: Each crane is identified by a unique serial number (59051), which ensures traceability and aids in tracking maintenance and service history.
Applications of DEMAG Crawler Cranes
The Demag CC2500 Crawler Crane is highly versatile and can be used in various applications, making it an invaluable asset for various industries.
- Construction Projects: Ideal for large-scale construction projects, the CC2500 can handle tasks such as lifting and placing heavy structural components, bridge construction, and high-rise building development. Its robust lifting capacity and reach suit the most demanding construction environments.
- Industrial Installations: Its powerful lifting capacity makes it perfect for installing heavy industrial equipment, such as turbines, generators, and other large machinery in factories and power plants. The crane’s precision and stability ensure these installations are completed safely and efficiently.
- Oil and Gas Industry: The crane’s exceptional reach and lifting power are crucial for assembling and maintaining oil rigs, refineries, and other heavy-duty installations in the oil and gas sector. Its ability to handle massive components at significant heights makes it an essential tool for this industry.
- Wind Energy Projects: The CC2500 is well-suited for constructing and maintaining wind turbines. It provides the necessary height and precision to install large turbine components safely and efficiently. The crane’s flexibility and reach are particularly beneficial for these projects.
- Shipbuilding and Maritime Operations: Its robust construction and high lifting capacity make it ideal for shipbuilding tasks, including lifting and positioning large sections of ships and handling heavy maritime equipment. The crane’s stability and strength ensure that these operations are conducted smoothly.
Basis crane comprising:
Bending- and torsion-resistant welded structure of box type construction, fabricated of high strength fine-grain structural steel. Hydraulic pin connections between crawlers and carbody provide for easy assembly and removal to minimize width and weight for transportation.
Side frames: bending-resistant welded structure of high-strength fine-grain structural steel. Track shoes (1500mm wide) and idler tumblers are fabricated of heat-treated high-strength cast steel. 15 rollers on each side frame with hardened rolling surfaces. Automatic centralized lubrication is included as standard.
The tracks are powered by one hydraulic motor each through closed planetary gear reduction units running in oil bath, equipped with spring-applied hydraulically released holding brakes; the gear units are of extremely compact design to fit within the width of the crawlers. Each crawler is infinitely variable controlled, both independently and in opposite direction.
Four hydraulic jacking cylinders on carbody (folding within 3 m width for transport) for easy assembly of crawlers.
Superstructure
Hydraulic raising system for A-frame as standard.
Torsion-resistant welded structure fabricated of high-strength fine-grain structural steel. Connected to carrier by triple-row roller bearing slew ring.
MTU diesel engine type 0M 502 LA, 390 kW (530 HP) at 1800 1/min, torque 2400 Nm at 1300 1/min. The engine complies with EUROMOT 3a, EPA T3 and Carb regulations. Pump distribution gearbox with five variable displacement axial piston pumps, and gear pumps. Stainless silencer with spark-arrestor.
The standard superstructure equipment includes three rope drums — hoist 1, hoist 2 and boom hoist. The drums are powered by hydraulic motors through closed planetary gear units running in oil bath. All rope drums have spring-applied, hydraulically released multi-disk brakes and non-wearing hydraulic braking for load lowering, drum rotation indicators and cameras. Hoists H 1 + 2 are removable to minimize weight for transportation.
Carrier :
Powered by one hydraulic motors through closed, planetary gear unit running in oil bath. Spring-applied, hydraulically released holding brake and non-wearing hydraulic braking.
Terex IC-I: Electronic proportional valve pilot control integrated in stored-program control system incl. diagnostic system. Two monitors with color displays, load moment indicator operated via a touch screen. Working speeds infinity variable controlled by the level position. Automatic power control for optimal utilization of engine output; emergency control system. The crane is controlled by joystick levers ergonomically positioned in the crane cab. Working area limitation, ground pressure indication, Diagnosis and troubleshooting, Wireless rigging remote control and Wireless emergency remote control are standard.
Comfortable cab with large windscreen and air condition. Safety-glazing all around, roof window, self-contained hot air heater, full instrumentation and crane controls, Air-cushioned operator seat. The cab can be tilted back for improved operator view of boom point . A camera system is installed to monitor the rope drums. Front window can be open. Dashboard can be adjusted for optimum ergonomics and view. For transportation, the cab swings in front of the superstructure to minimize width.
24V DC system (2xbatteries 12V,200Ah)
- Reeving winch: Reeving winch on superstructure as standard.
Electronic load moment indicator, hoist limit switch, limit switch for boom movements, hydraulic boom back-stops, wind anemometer with integrated position light, Emergency control system and radio remote control for assembly, rotaflare warning light and working lights.
